Roll Stock vs. Pouches: Comparing Flexible Packaging Options

Packaging plays a crucial role in marketing a product. The packaging material and design not only protect the product but also influence the customer’s purchasing decision. Roll stock and pouches are two popular types of flexible packaging used widely across various industries. In this blog post, we will dive deeper into roll stock and pouches and compare and contrast them to help you decide which one is the best option for your packaging needs.

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What is Roll Stock?

Roll stock, also known as roll-fed packaging, is a type of flexible packaging material that comes in a roll form. It is commonly made of plastic materials such as polypropylene, polyethylene, and polyester. Roll stock is a popular choice for packaging products such as snacks, pet food, candy or similar products.

Roll stock can be customized to meet the specific needs of a product. It can be printed with high-quality graphics, which is great for branding and marketing purposes. Roll stock can also be made in different sizes, thicknesses, and colors to suit different packaging requirements.

Roll stock is produced in large rolls and then cut and formed into the final shape by the packaging manufacturer or co-packer. The manufacturing process is cost-effective, making it a good choice for companies looking to save money on packaging costs. Roll stock takes up less storage space than pre-made pouches because it is produced in large rolls. This makes it easier to store and transport.

What are Pouches?

Pouches, also known as pre-made bags, are another popular type of flexible packaging. Unlike roll stock, pouches are pre-made and come in various sizes, shapes, and styles. They are commonly made of materials such as plastic films, laminates, and aluminum foil.

Pouches can be customized with high-quality graphics and designs, making them a popular choice for branding and marketing purposes. They are used to package a wide range of products such as supplements, powders, foods, beverages and personal care items.

Pouches are made by sealing the edges of pre-made bags to create a sealed container. This process creates a tight seal that prevents air and moisture from entering the package, providing better product protection than roll stock. However, because pouches are pre-made and come in standard sizes and shapes, they can be more expensive than roll stock.

Differences between Roll Stock and Pouches

Here are the key differences between roll stock and pouches:

Manufacturing Process

Roll stock is produced in large rolls and then cut and formed into the final shape by the packaging manufacturer or co-packer. Pouches, on the other hand, are pre-made and formed into the final shape during the manufacturing process. Roll stock require either vertical or horizontal 4-fill seal machine also known as a vertical or horizontal wrapper.

Size and Shape

Roll stock can be made in any size or shape, depending on the product’s packaging requirements. Pouches, on the other hand, come in standard sizes and shapes.

Printing

Roll stock offers more flexibility when it comes to printing. The entire surface of the roll stock can be printed with high-quality graphics, while pouches have limited space for printing.

Cost

Roll stock tends to be more cost-effective than pouches because it is produced in bulk and is customizable. Pouches, on the other hand, are pre-made in stock and come in standard sizes and shapes, custom pouches can be made for specific sizes, making them more expensive.

Storage Space

Roll stock takes up less storage space than pouches because it is produced in large rolls, while pouches take up more storage space because they are pre-made and cannot be stacked.

Product Protection

Pouches provide better product protection than roll stock because they are pre-made and have sealed edges that prevent air and moisture from entering the package.

Which One Should You Choose?

Both roll stock and pouches have their advantages and disadvantages. The choice ultimately depends on the specific needs of your product.

Roll stock is a good choice if you need a flexible packaging material that can be customized in terms of size, shape, and printing. It is also cost-effective and takes up less storage space, making it a good choice for companies with limited storage capacity. Roll stock is ideal for products that don’t require a specific shape or size and don’t need the extra protection provided by a pre-made pouch.

Pouches, on the other hand, provide better product protection and are a good choice for products that are sensitive to air and moisture. They are also a good choice for products that require a specific size or shape. Pouches are an excellent option for products that need to stand out on shelves and grab the attention of customers due to their customizable printing options.

When deciding which packaging material to use, consider factors such as cost, size, shape, printing, and product protection.

If you are interested in roll stock, pouches or other flexible packaging, then partner with Brown Packaging today to get started.

Looking for a packaging solution that is both efficient and cost-effective?

Then look no further than roll stock packaging! This type of packaging consists of laminated film in one long, continuous sheet, with a sturdy central cardboard core – making it ideal for use with automated machines.

Plus, the highly usable structure of roll stock packaging makes it a wise choice for all types of different applications.

Need more information? Keep reading!

What is Rollstock Packaging Machine

Rollstock is printed and laminated film on a roll that is used with Form, Fill, and Seal (FFS) technology that forms the package, fills and closes the bag or pouch.

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A roll stock packaging machine is a versatile tool that can be used to package a wide variety of products. It is important to choose the right machine for the job, as there are many different models on the market.

How does the roll stock packaging machine work:

Roll stock packaging is an excellent option for any automated machine because of its versatile construction.

The film is formed into the shape of a tube (pouch) using the Vertical Form Fill and Seal (VFFS) machine application. The pouch is then filled vertically with the product before being sealed.

The process of filling a bag that is being created at the same time is distinct from filing a bag that has already been completed.

The term “roll stock” refers to the material that is used in Vertical Form, Fill, and Seal (VFFS) machines. These machines are able to package a wide variety of consumer products, the majority of which are sold in loose form.

Some examples of these products include cereal, chips, nuts, coffee, pet food, detergent, and candies. After being shaped into pouches, these components are distributed and put into them in a vertical manner before being sealed.

Creating professional-quality packaging is as easy as clamping on a cardboard tube and feeding film through a manufacturing or packaging line.

When it comes to a broad range of products or food varieties, roll stock provides flexibility. It has airtight and watertight sealing that covers the whole pack.

How to Package Seeds Peanuts and Cashew in Pouch at High Speeds | Spack Machine Packaging Machine

Advantages of Rollstock Packaging Machine

There are tons of advantages that roll stock packaging machines have over other types of machines.

These advantages make this type of machine one of the most popular on the market. Here are some of the advantages:

Speed

This machine can package products much faster than other types of machines. If you need to package many products in a short amount of time, this is the machine for you.

Protection for longer shelf life

Roll stock packaging offers excellent protection from the elements and other potential damage. This makes it a great choice for products that need to be displayed on store shelves, such as food items.

Convenience

When using this machine, there is no need to package individual products one by one. This can save a lot of time and frustration, especially if you are packaging large quantities of products.

Reduce labor cost

Another great advantage of roll stock packaging machines is that they can help reduce labor costs. This is because these machines can do the work of multiple people in a fraction of the time.

If you’re interested in learning more about roll stock packaging machines or are ready to purchase one for your business, be sure to contact Spack Machine today.

Disadvantages of Rollstock Packaging Machine

Although roll stock packaging machines offer many advantages, there are a few disadvantages to using this type of machine. Here are some of the disadvantages:

Limited to certain bag types

​​The roll stock packaging machine is perfectly suitable for pillow bags, stick packs, three side seal bags, four side seal bags, and gusset bags.

But for block bottom bags, quad seal bags, and doypack, it’s better to use premade bags and run through the premade bag packing machine.

High initial cost

Rollstock packaging machines can be quite expensive, especially if you need to purchase multiple machines. However, the high initial cost is often offset by the time and money that these machines can save in the long run.

Takeaways

The roll stock packaging machine is a great choice for any business looking to increase efficiency and reduce costs. With its high quality and versatility, it’s a great choice for any business looking to increase efficiency and reduce costs.

Spack Machine is a reliable company providing packaging services and we have a rolling stock packaging machine should you need one!

For more information on our services, please visit our website or contact us today.

Thank you for reading! We hope this blog post was helpful in informing you about the roll stock packaging machine. If you have any questions, please feel free to leave a comment below or contact us directly.

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