The Complete Guide to Wicketed Bags - PPC Flex
Wicketed bags feature a versatile design, making them perfect for efficiency in high-speed production environments. From food packaging to manufacturing, many industries rely on these bags to keep operations moving smoothly. If you’re new to wicketed bags or want to know more about their benefits and uses, this complete guide will help you understand what makes them an ideal choice for many applications.
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What are Wicketed Bags?
Wicketed bags are flexible packaging bags stacked on a metal or plastic wire — also known as a “wicket.” The wicket binds the bags together, which makes it easier to handle and feed them into machinery for filling and sealing. Each bag is outfitted with perforations, which helps the operator tear them away from the wicket once filled.
Industries That Use Wicketed Bags
These bags are used in a variety of industries, like the food, medical, retail, and manufacturing sectors. More specifically, they’re commonly found within produce, nuts, and bakery markets. They’re most popular in these industries because they’re designed for fast, efficient, and secure packaging solutions.
Material Options
These bags can be made of a variety of materials to suit your needs. They’re commonly made from polyethylene or polypropylene. Polyethylene offers maximum flexibility, durability, and moisture resistance. Thus, it’s extremely common for food packaging. Polypropylene is slightly stiffer than polyethylene. That stiffness ensures better tear resistance. You’ll commonly use this material for bakery and retail applications.
You may also choose a sustainable film for your packaging, especially as more consumers become environmentally conscious. This could be a high-performance recyclable packaging, compostable option, or another common type of sustainable packaging. An experienced packaging manufacturer can help you decide what’s right for you.
Why Choose These Bags?
This type of bag offers several advantages that make them appealing for high-volume production lines, such as:
- Easy handling: If your business relies on manual filling processes, wicketed bags simplify handling.
- Customization options: These bags are highly customizable. You can choose different sizes, shapes, and materials. Additionally, you can choose between transparent, printed, and even colored bags. You can also add features like ventilation holes, resealable closures, and tamper-evident seals.
- Durability and protection: These bags provide a high level of protection, especially for food items. They shield contents from moisture, dirt, dust, and other contaminants.
Looking for a Wicketed Bag Supplier? Trust PPC Flex
When you need wicketed bags that last, turn to the experts at PPC Flex. As an advanced flexible packaging manufacturer, we’re focused on providing purposeful, powerful packaging solutions. We understand the impact that the perfect packaging partner can have on the growth of your business. That’s why we develop a deep understanding of your needs to deliver the best packaging, every time. We help you grow by finding the right flexible packaging solutions that preserve products, create incredible shelf presence, and deliver a better product experience.
Our agile and experienced approach leverages the most experienced industry leaders in flexible packaging to anticipate challenges before they arise. We manage complexity so you don’t have to. We combine nimble systems, a passionate team, and leading-edge innovations for a complete suite of services with the scale to grow as you do. From the initial design to the final shipment, we’ve got you covered.
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What Are Wicket Bags? A Staple of High-Speed Packing
Wicket bags are one of the most efficient and widely used packaging formats in food, retail, and industrial applications. Known for their speed, consistency, and automation compatibility, they’re a key product for blown film manufacturers like M Plastics.
Despite how common they are, many buyers and users don’t know what “wicketed” really means — or how these bags are made.
Defining a Wicket Bag
A wicket bag is a stack of plastic bags held together by two metal wires (wickets) that run through punched holes near the top of the bag. The holes are reinforced with a lip or header to support fast dispensing and separation.
The wicketed stack sits on an automatic or semi-automatic packaging machine, which pulls bags off the wicket one at a time to be filled and sealed. The format helps speed up the packing process, reduce labor, and ensure more consistent performance.
How Wicket Bags Are Used?
Wicketed bags are popular in environments where volume, speed, and hygiene matter. Common applications include:
Because wicket bags are easy to load and dispense, they work well with automated and manual operations alike — especially where cleanliness and consistency are critical.
How M Plastics Makes Wicket Bags?
At M Plastics, our wicketed bags are made off-line — meaning the bags go straight from extrusion to roll, then to printing (if needed) then to converting.
The most common wicket format we produce is gusseted with a bottom seal, though we also make custom layflat wicket bags depending on the application.
We use our own internal scrap and reprocess it as regrind to reduce waste and maintain material consistency.
Customizing Wicket Bags for Your Operation
While wicket bags may look simple, they can be tailored in many ways depending on the packing line and product:
Bag size (width, length, gusset depth)
Lip size above the wicket holes
Number of perforations
Printing or labeling needs
Film gauge (thickness)
Knowing the packing equipment used helps us adjust bag orientation and wicket spacing to ensure a perfect fit for the production line.
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