Copper-Clad Steel Provides Numerous Benefits Over ...

When it comes to copper-clad steel (CCS) wiring versus traditional copper wiring, the choice is clear. Proline Safety's Copper-Clad Steel Wire is preferred for a variety of reasons and applications.

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What is CCS? Copper-clad steel was first introduced as a bi-metal conductor. It utilizes a continuous, low-carbon steel core, which is chemically bonded with copper cladding. A cold-rolling process ensures uniform coverage, eliminating the need for rehardening to prevent flaking, pitting, chipping, or cracking.

How CCS Differs from Copper

CCS offers additional properties and economic advantages that solid copper cannot match.

The bonding process creates a coating that protects the wire from breakage and abrasions, providing it with a break-load capacity that is 43 percent higher than that of copper wire. Surprisingly, despite this strength, CCS is ten percent lighter than copper. Moreover, CCS excels in conductivity strength, making it the preferred choice across various industries.

Cost-Effective Solution

CCS is also a cost-effective option when compared to copper:

• Its reduced weight results in lower shipping costs and easier handling during installation and maintenance.
• Thanks to its corrosion resistance, CCS has better durability and longevity, which decreases maintenance costs.
• The threat of theft is mitigated due to its lower market value.

Its design offers flexibility, memory retention, and a superior feel, making it an excellent substitute for copper.

Proline Safety's Copper-Clad Steel Tracer Wire

Proline’s CCS wire is the favored choice in numerous applications. Our products are used for tracer wire applications not exceeding 30 volts and are designed to trace buried utility lines for gas, water, sewer, telecommunications, and electrical markets. Additionally, our products comply with RoHS and work seamlessly with existing connectors.

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Our Copper-Clad Wire products are stronger and more cost-effective than traditional copper wire. Contact us to discover how Proline Safety's CCS Wire stands out as the superior choice.

With its impressive electrical conductivity and heat resistance, copper is widely used to manufacture wire. Most electrical wires are made of copper, but not all are solid copper.

There are two types: solid copper wire and copper-clad aluminum wire. The latter features an aluminum core wrapped in a thin layer of copper cladding, while solid copper wire is composed entirely of copper. What are the pros and cons of copper-clad aluminum wire?

Pro: Cost Savings

Copper-clad aluminum wire typically costs less than solid copper wire. Metal prices fluctuate daily, but copper consistently holds a higher price than aluminum. Since copper-clad aluminum wire consists mainly of aluminum, it is less expensive.

Pro: Lightweight

Beyond being cost-effective, copper-clad aluminum wire is also lighter. Copper weighs approximately 70 percent more than aluminum, making copper-clad aluminum wire easier to install due to its lighter weight.

Pro: Versatile

Copper-clad aluminum wire supports various applications and is commonly found in speakers. Devices like headphones and home stereo systems frequently utilize copper-clad aluminum wire. It is also increasingly used in buildings as a cost-effective alternative to solid copper wire.

Con: Not as Strong

Copper-clad aluminum wire is not as strong as solid copper wire. Its aluminum core makes it prone to breakage or splitting. If durability is a concern, solid copper wire offers greater strength and resistance to damage.

Con: Lower Electrical Conductivity

While copper-clad aluminum wire has a higher conductivity than aluminum, it does not reach the conductivity level of solid copper wire. Copper provides better conductivity, allowing electricity to flow with less resistance.

Contact us to discuss your needs regarding copper composite material. Our experienced sales team can help you identify the best options for your requirements.