How to Choose Mechanical Screening Wire Mesh
Wire mesh is essential in many industries, but it plays a particularly critical role in mechanical extraction. “Screening” is the process of separating solid substances into different grades. Grades are determined by sizes, and the goal is to extract sought-after materials from other particles.
The most common kind of screening is mechanical screening. This process is crucial in the mining, geology, aggregate processing, and mineral processing industries. These industries use mechanical screening to separate granulated ore and other earth-sourced sediments into grades.
Mechanical extraction occurs in other industries, including:
- Agriculture
- Farming
- Food production
- Pharmaceutics
- Recycling
- Waste management
Mechanical screening requires what’s referred to as “screening media.” This is the material that separates ore and other earth-sourced sediments into grades.
If you’re wondering how to select the right mechanical screening wire mesh, TWP Inc. has you covered. Here’s what you need to know about choosing screening media.
Screening Media Wire Mesh Material Options
The proper wire mesh screening media depends on the application for which it’s used. The two main types of mechanical screening are dry screening and wet screening. That being said, the process can be performed in many different types of screening equipment.
Types of mechanical screening equipment include:
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- Circle-throw vibrating machines
- Gyratory devices
- High-frequency vibrating machines
- Trommel screens
- Tumbler screeners
Each type of equipment features a deck, which is a frame that holds the screening media in place. Some machines use tensioned screen media, which involves stretching hardware cloth and bolting it to the sides of the deck. Others use modular screen media, a non-flexible mesh that’s usually installed onto a flat deck.
Stainless steel mesh is often used for tensioned screen media. Plain-weave and twill-weave stainless wire mesh are top choices for modular screen media. When it comes to mechanical screening, selecting media with a very low mesh count is crucial. This allows for even the finest particles to be separated into grades.
In addition to stainless steel mesh and woven wire cloth, screening media can be made from:
- Aluminum
- Brass
- Bronze
- Copper
- Poly-coated metals
A variety of factors will determine wire mesh screen effectiveness in mechanical operations. Aside from the specific application and equipment being used, successful mechanical extraction will depend on moisture levels as well as the shape, density, and unique distribution of the particles. It’s important to consider each of these aspects when choosing mechanical screening wire mesh.
Wire Mesh for Mechanical Screening Equipment from TWP Inc.
For over 50 years, TWP Inc. has been a top supplier and fabricator of industrial-grade wire mesh and hardware cloth. We carry a substantial inventory of mechanical screening materials suitable for a wide variety of machinery. From stainless steel and galvanized hardware cloth to brass, bronze, aluminum, and copper wire mesh, we have it all.
Our wire mesh comes in a wide range of weaves, wire diameters, and opening sizes, including super-fine wire cloth for filtering exceptionally small particles. In addition to an impressive selection of pre-cut and sized wire mesh products, we can customize orders to virtually any configuration and quantity. Order your screening media today, or request a quote on a custom order.
Contact us to discuss your requirements of Gabion. Our experienced sales team can help you identify the options that best suit your needs.
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