Few Things You Should Know Before Buying a Conveyor Belt

Conveyor belt can affect the productivity of your plant. Hence, you need to put more time into selecting the best belt for great results.

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Selecting the right conveyor belt is utterly important. If you make a mistake in the selection, you will put your manufacturing plant into jeopardy.  Belting that is of low quality, is likely to lower your production and may be unsafe to the workers. If this happens, the company may encounter losses. You can jumpstart your company’s revenues by choosing the right belt.

Factors you must consider when buying a conveyor belt

• The product’s size and weight
• The material of the product
• The method of loading the product on the belt
• The speed with which the product will be produced
• Method of travel of the product, ,incline or decline
• Whether the belt will operate on a hot, dry, cold or wet environment

If you are able to answer the questions above, you will have no challenges selecting the right belt.  Below are some of the available belts to help you out:

General-purpose belts

There are the most-used conveyor belts. You can find them in almost every manufacturing plant, although some companies use different belting based on their products. General-purpose belts are often made of PVC, leather, rubber and Neoprene among others. These belts are suited for food grading, high temperature environments and it is also oil resistant and does not cut easily.  Besides, it is the best belt for bulk handling and other applications.  For a food business, a general-purpose belt, suits you best.

Hinge metal belting

This is used in industries who handle scrap and metal chips. It is durable to withstand any pressure. Hence, if you are running a scrap metal recycling business, hinge metal belting will never disappoint.

Woven wire belting

This type of conveyor belting is applied in cold/hot environments. You can use it, if you are running a food processing plant, glass and ceramics, metalworking or electronics.  It is durable and closely interwoven to ensure that products are conveyed without falling off.

These are only some of the conveyor belts available in the market but these may give you a quick overview on what to look out for. Contact your custom conveyor specialist to further discuss your belting needs.

At the heart of every conveyor is the belting that transports the material. May Conveyor manufactures and fabricates standard & custom conveyor belting.

We are a premier manufacturer of conveyor belting of various pitch and chain configurations, for all your conveying needs. With decades of experience, we have developed a quality product featuring a fully closed and totally concentric hinge loop. These features provide for stronger and better wearing hinge assembly, resulting in longer belt life with less maintenance.

The demand for high-quality, freshly-made chips is skyrocketing. However, finding the perfect chip making machine is not necessarily an easy task. With countless options available in the market, navigating the choices and making an informed decision is crucial.

This comprehensive guide equips you with the knowledge and insights to choose the ideal chip making machine. Additionally, you will discover the different types of chip making machines available and the market share of potato chips.

Table of Contents
Potato chips market share
Types of chip making machines
Key factors to consider when selecting a chip making machine
Summary

Potato chips market share

According to a report published by Expert Market Research, by the end of , the global potato chips market size will hit a value of USD 30.7 billion. With a compound annual growth rate of 4.3%, the market is expected to reach a value of USD 39.52 before the end of .

Some of the factors leading to increasing demand for potato chips and chip making machines include technological advancements leading to the development of machines that are more advanced, customization, and innovation leading to increased demand for a variety of chips flavors and textures. Also, the growing snack consumption rate has increased demand for these machines as people seek tasty and convenient snacks.

Regions with high demand for potato chips include North America, Latin America, the Middle East, Europe, and Asia-Pacific.

Types of chip making machines

1. Manual chip making machines

Manual chip making machines are operated by hand, meaning they require more labor throughout the various stages of the chip-making process. These machines are generally compact and well-suited for small-scale or home-based chip production. Typical components of manual chip making machines include a slicer operated by hand, a fryer, and manual controls for operating and regulating the machine.

2. Automatic chip making machines

Automatic chip making machines are purposefully engineered to optimize the chip production process, minimizing the need for manual intervention. These machines are outfitted with automated slicing, frying, and seasoning systems. They are well-suited for large-scale chip manufacturing operations with their higher production capacity.

Advanced features like temperature control, conveyor systems, and automated seasoning are often integrated into automatic machines to enhance efficiency and consistency in chip production.

3. Batch fryers

Batch fryers are machines specifically designed for frying chips in batches, ensuring optimal results. These chip making machines typically include essential components such as a frying chamber, heating elements, an oil circulation system, and a control panel.

The key advantage of batch fryers lies in their ability to maintain precise temperature and cooking time control, guaranteeing even frying and consistent quality of the chips. As a versatile tool, batch fryers find their applications in manual and automatic chip production lines, catering to different manufacturing setups and requirements.

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4. Potato peeling machines

Potato peeling machines are an indispensable asset in large-scale chip production. Their primary purpose is to efficiently and rapidly remove the outer skin of potatoes. These machines employ various techniques, such as abrasive surfaces or water jets to accomplish this task, significantly reducing the need for manual labor and saving valuable time.

Given the substantial quantities of potatoes that must be peeled consistently in large-scale chip production facilities, potato peeling machines are vital in ensuring a streamlined and efficient process.

5. Slicers and dicers

Slicer and dicer machines are purpose-built to achieve precise and uniform cuts of potato or other chip production ingredients. Their main objective is to create consistent slices or strips contributing to the chips’ high quality and appealing appearance. These machines have different configurations, offering manual, semi-automatic, and automatic options to suit diverse production needs.

By ensuring a consistent thickness and shape of the potato slices or strips, slicer and dicer machines play a crucial role in maintaining the desired standards of chip production.

Key factors to consider when selecting a chip making machine

1. Speed

The speed indicates how many chips the machine can produce within a specific timeframe. Evaluating your production requirements and selecting a machine that can meet your desired output is essential. On average, chip making machines have a production speed that ranges from 500 to 1,500 chips per hour. However, it’s important to note that the actual speed can vary depending on the specific machine model, size, and operational conditions.

To determine the speed of a machine, you can assess the number of chips it produces per hour or the processing time required for each batch. This information lets you decide and select a machine that aligns with your production goals.

2. Price

While price is an important factor, it’s essential to avoid solely focusing on the cheapest option. Instead, weigh the features and capabilities of each machine against their cost. Manual chip making machines typically range in price from USD 200 to USD 800, automatic chip making machines range from USD 1,000 to USD 5,000, and industrial-grade chip making machines prices start from USD 5,000 and go up to USD 10,000, depending on the size, capacity, and advanced features.

Additionally, consider the long-term cost-effectiveness by evaluating maintenance and operational expenses. By balancing price, quality, and long-term cost-effectiveness, you can make a well-informed decision that meets your budget and needs.

3. Capacity

Capacity refers to the number of chips the machine can produce within a specific time frame. It is typically measured in pounds or kilograms of chips per hour. The average capacity ranges from around 100 to 500 kilograms (220 to pounds) of chips per hour. Ranges of chip-making machines can vary depending on the machine’s size, model, and specifications.

To determine the suitable capacity, evaluate production goals and estimate the demand for chips in your target market. By understanding the volume of chips aimed to produce, you can choose a machine with a capacity that aligns with the requirements. This ensures a smooth and efficient production process without overburdening or underutilizing the machine’s capabilities.

4. Compatibility

Before purchasing any chip making machine, it’s essential to consider its compatibility with specific ingredients used for chip production. While many machines are designed for potatoes, specific models can also handle other ingredients, such as sweet potatoes or root vegetables.

To ensure that desired chip varieties meet the desired taste, texture, and quality, choosing machines suitable for processing those specific ingredients is crucial. Verify that the selected machine can effectively handle and process the intended ingredients.

5. Durability

Look for machines constructed from robust materials like stainless steel or food-grade materials that can withstand the demands of continuous use. Choosing a durable machine is crucial as it will be more resistant to wear and tear, resulting in fewer repairs and replacements. This ensures uninterrupted production and extends the lifespan of the machine.

The lifespan of chip making machines can vary depending on several factors, including the quality of the machine, its maintenance and care, frequency of use, and operational conditions. A well-maintained chip-making machine can last 5 to 15 years or more.

6. Energy efficiency

It’s crucial to prioritize energy efficiency to minimize operational costs and reduce environmental impact. Look for machines designed to be energy-efficient, incorporating features such as efficient heating systems or power-saving mechanisms.

Choosing an energy-efficient machine not only helps to lower electricity bills but also aligns with sustainability efforts. These machines contribute to environmental preservation and resource conservation by reducing energy consumption.

7. Noise level

This factor is particularly significant if the machines will be used in residential areas or shared workspaces. Opt for machines with built-in noise reduction features or operate quietly to create a more comfortable working environment for operators and those nearby.

A machine with low noise emissions is crucial for maintaining a pleasant atmosphere and minimizing disturbances during production. It helps to create a more harmonious working environment and prevents noise-related inconveniences, particularly in settings where noise regulations or considerations are essential.

8. Key components

When buying these machines, components like the processor, control unit, conveyor system, stainless material, and slicing mechanism must be considered. The processor and control unit is vital for the machine’s performance and accuracy, ensuring efficient operation and precise control over the manufacturing process.

A robust conveyor system is necessary to handle the required capacity, offering reliability and smooth material flow. Additionally, a high-quality slicing mechanism delivers consistent chip thickness and shape.

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Summary